Setting up an Mesin Kerucut Es Krim—whether it is a Pembuat kerucut wafel, sugar cone machine, wafer cone baking machine, or a fully lini produksi kerucut es krim otomatis—is one of the most important steps before starting cone manufacturing. A properly installed machine ensures stable baking temperature, uniform cone color, efisiensi tinggi, and long service life.

Many buyers purchase the equipment but do not know the correct installation procedure. This often leads to uneven baking, machine errors, or inconsistent cone quality. This guide will walk you through every step of installation, from workshop preparation to calibration and test production.

1. Why Proper Installation Is Crucial

Berkualitas tinggi Mesin Kerucut Es Krim can operate 24 hours continuously, but only when it is installed correctly.

Proper setup ensures:

• Stable heat distribution
• Optimal cone texture and crispiness
• Lower gas or electricity consumption
• Smoother production flow
• Mengurangi biaya pemeliharaan
• Less downtime
• Kualitas produk yang konsisten

Incorrect installation may lead to:

• Burnt or undercooked cones
• Uneven cone color
• Batter leakage
• Excessive fuel use
• Broken or cracked cones
• Production interruptions

Karena itu, understanding the correct setup process is essential for any manufacturer starting a cone production business.

2. Preparing the Workshop Before Installation

Before placing the industrial cone maker, prepare the workshop according to machine requirements.

2.1 Persyaratan ruang

Standar rotary ice cream cone oven atau wafer cone baking machine needs:

• Clear space around the machine: 1–1.5 meters for maintenance
• A flat, level ground
• Smooth workflow space for operators
• Room for batter mixer, konveyor, and packing station

For fully automatic production:

• Additional space for cooling conveyor
• Cone counting system
• Packaging section

2.2 Environmental Requirements

Ice cream cone production requires a controlled environment:

• Suhu: 10–35°C
• Kelembaban: <75%
• Dust-free and dry
• Good air circulation
• No direct sunlight on the baking section

High humidity may soften the cones or cause storage issues.

2.3 Energy Supply Preparation

Depending on the machine type:

Gas Heating Ice Cream Cone Machines

• LPG or natural gas line
• Gas pressure regulator
• Explosion-proof gas valve
• Steel or certified rubber pipes
• Proper ventilation

Electric Heating Ice Cream Cone Machines

• 380V three-phase
• Stable voltage (±5%)
• Proper grounding
• Voltage stabilizer (recommended for Africa, Amerika Latin, South Asia)

3. Checking the Ice Cream Cone Machine Before Installation

When you receive the equipment, inspect the following components:

• Cetakan kue / piring
• Gas burners or heating tubes
• Electrical cabinet
• Transmission chain
• Cone rolling molds
• Batter pump
• HMI/PLC control panel
• Konveyor pendingin
• Suku cadang (springs, ikat pinggang, sensor, fuses)

Check for transportation damage or loose fasteners.

4. Langkah demi Langkah: How to Set Up an Ice Cream Cone Machine

Below is the complete setup process for both semi-automatic cone makers Dan automatic industrial cone production lines.

Melangkah 1: Position the Machine Correctly

Place the waffle cone maker machine atau rotary wafer cone baking oven on a flat surface.

Requirements:

• Keep 1 meter space around
• Use a level ruler to ensure stability
• Avoid humid or uneven floors
• Leave space for batter feeding and cooling system

Correct placement prevents vibration and ensures even baking.

Melangkah 2: Connect the Gas System (If Applicable)

Gas-fired mesin kerucut gula require stable pressure.

2.1 Pipeline Connection

Menggunakan:

• Independent gas pipeline
• High-pressure regulator
• Steel pipes
• Teflon sealing tape

2.2 Gas Pressure Requirements

• LPG: 30–50 mbar
• Natural gas: 15–25 mbar

2.3 Safety Inspection

• Apply soap water to joints to check leakage
• Ensure exhaust fan is working
• Install emergency gas shutoff

Never start burners until leak testing is completed.

Melangkah 3: Connect the Electrical System

Even for gas heating machines, the controls require electricity.

Check the following:

• Grounding wire
• Main power switch
• Control cabinet wiring
• Relay connections
• Emergency stop function
• PLC/HMI boots successfully

Electrical Requirements

• Three-phase 380V
• Stabilized voltage
• Secure grounding (<4Ω)

Melangkah 4: Install the Batter Mixing & Feeding System

Your ice cream cone processing machinery needs a consistent batter feeding system.

4.1 Batter Mixing Machine

Prepare batter with:

• Tepung
• Gula
• Air
• Minyak
• Bumbu

Mix for 10–20 minutes for consistency.

4.2 Connect Batter Pump

• Use food-grade hoses
• Check for leaks
• Ensure smooth suction and output

4.3 Adjust Filling Amount (Dosing)

Dosing determines cone thickness:

• Small cones: 8–15g
• Medium cones: 12–25g
• Large cones: 20–40g

Adjust through PLC or mechanical valve depending on model.

Melangkah 5: Dry Run (No Batter)

Before adding batter, run the industrial cone maker empty.

Check:

• Transmission chain motion
• Plate rotation
• Gas flame condition
• Electric heating response
• Motor noise
• Temperature increase

Preheating usually takes 8–12 minutes.

Melangkah 6: Add Batter and Start Test Production

Once preheated, begin the first test batch.

1. Start the dosing system
2. Let batter enter molds
3. Observe baking quality
4. Check cone color uniformity
5. Adjust thickness if needed

6.1 Kontrol suhu

Typical settings:

6.2 Baking Time

Depends on model:

• 45–90 seconds per cycle

Melangkah 7: Adjust the Cone Rolling System

The cone must be perfectly shaped.

Check:

• Tip closure
• Wall thickness
• Shape accuracy
• No cracks

Adjust:

• Rolling pressure
• Mold alignment
• Cone mandrel temperature

Melangkah 8: Cooling and Moisture Stabilization

Fresh cones are still soft.

Cooling is done via:

• Air cooling tunnel
• Conveyor belt
• Cooling tray

Cooling time: 2–6 minutes.

Proper cooling prevents deformation.

Melangkah 9: Final Quality Testing

Inspect:

• Cone color
• Crispiness
• Shape and angle
• Length
• Smoothness
• No bubbles or holes

Only after stable quality appears should the production start officially.

5. Common Issues and Solutions During Setup

Masalah 1: Uneven cone color

• Uneven gas flame → clean burners
• Wrong temp → adjust heating
• Uneven dosing → calibrate pump

Masalah 2: Batter leakage

• Plates not closed tightly → adjust hinge
• Too much batter → reduce dosage

Masalah 3: Cones breaking easily

• Pressure too high → adjust forming mold
• Too little moisture → adjust recipe

Masalah 4: Kerucut menempel di piring

• Dirty molds → clean & minyak
• Overheated plates → stabilize temperature

6. Persyaratan Keamanan

Gas Heating Safety

• Check leakage daily
• Install gas cutoff valve
• Maintain ventilation
• Keep fire extinguisher nearby

Electrical Safety

• No water near control cabinet
• Avoid overloading
• Tighten connections regularly

Operator Safety

• Use heat-resistant gloves
• Do not bypass safety sensors
• Keep clothing away from moving parts

7. Training Requirements for Operators

Every operator should learn:

• Batter mixing ratios
• Temperature and time control
• Proper dough feeding
• Mold adjustment
• Troubleshooting
• Daily cleaning procedures

Good training greatly reduces waste and improves efficiency.

8. Daily Operation Checklist

Before starting the machine:

1. Preheat for 10 menit
2. Check gas or electricity
3. Confirm dosing volume
4. Clean molds
5. Ensure chain lubrication
6. Test cone quality every hour

9. Maintenance Guide

Sehari-hari

• Clean plates
• Remove residue
• Wipe cone molds

Mingguan

• Lumasi bantalan
• Check chain tension
• Inspect burners

Bulanan

• Full machine inspection
• Safety test
• Check PLC and sensors

Dengan perawatan yang tepat, your Mesin Kerucut Es Krim will last 8–12 years or more.

Set up Ice Cream Cone Machine

Setting up an Mesin Kerucut Es Krim, whether it’s a Pembuat kerucut wafel, sugar cone production machine, industrial wafer cone baking equipment, atau automatic cone making line, is the key to ensuring stable production and high-quality cones.

By preparing the workshop correctly, connecting gas and electricity safely, calibrating dosing, adjusting molds, testing baking results, and training operators, your factory will achieve:

• Consistent cone color
• Efisiensi tinggi
• Stable 24-hour operation
• Lower operating cost
• Faster ROI