For manufacturers and entrepreneurs, А-д хөрөнгө оруулах fully automatic potato chips making machine is a crucial decision that determines product quality, үр ашиг, ба ашиг орлого. Энэ цогц гарын авлагад, we’ll break down the costs, Ан тэмдэгт, and factors to consider when choosing the right potato chip machine setup for your business.
Whether you’re running a small startup or managing a large-scale production facility, understanding the market for potato chip processing equipment is essential.
Industrial Potato Chip Making Equipment Overview
Modern potato chip production involves a sequence of highly coordinated steps: угаах, хальслах, зүсэх, шарсан, тослох, flavoring, ба баглаа боодол. А fully automatic potato chips line performs all of these steps without manual intervention, reducing labor costs and ensuring consistent product quality.
These machines are typically made of Хүнсний зэрэглэлийн зэвэрдэггүй ган, эрүүл ахуй, бат бөх байдлыг хангах. The automation level can vary depending on your production capacity and budget, but full automation typically means a continuous and seamless operation from raw potato to packaged chips.
Automatic Potato Chip Slicer Machine
At the heart of chip uniformity is the automatic potato chip slicer machine. This component uses precision blades to slice potatoes into even, paper-thin pieces. Uniform slicing ensures even frying and enhances the texture and taste of the final product.
Гол онцлогууд:
- Adjustable slicing thickness (typically from 1mm to 3mm)
- Буйгаруул бус чимэг баргүүд
- Өндөр хурдтай ажиллагаа (500–2000kg/hour)
- Low maintenance with automatic cleaning options
Cost Estimate: $1,500 Өмнөөс $4,500 depending on output capacity and blade quality.
Commercial Potato Washing and Peeling Machine
Зүсэхээс өмнө, potatoes need to be thoroughly washed and peeled. This machine combines both processes using a rotating brush system and high-pressure water spray.
Why it matters:
- Reduces labor time
- Minimizes water consumption
- Ensures a clean surface for slicing
Typical Price Range: $2,000 Өмнөөс $6,000
Larger capacities and more advanced peeling systems (abrasive or steam) will fall at the higher end of this range.
Industrial Potato Chips Fryer Machine
Frying is the most critical step in potato chip production. The industrial potato chips fryer ensures precise temperature control and oil circulation, resulting in crispy, golden chips with the desired taste.
Үндсэн онцлог:
- Continuous belt system for even frying
- Дижитал температурын хяналт
- Oil filtering and recycling system
- Smoke exhaust and de-oiling systems
Types of Fryers:
- Electric fryer
- Gas fryer
- Diesel fryer
Үнийн хүрээ: $15,000 Өмнөөс $60,000
Prices depend heavily on fuel source, хэмжээ, болон автоматжуулалтын түвшин.
Automatic De-Oiling and Seasoning Machines
Хайруулсны дараа, chips contain excess oil that affects texture and shelf life. А de-oiling machine (usually centrifugal or vibrating type) is used to reduce oil content.
Following this, аг seasoning drum automatically adds spices and flavors.
Cost Overview:
- Тослох машин: $3,000 Өмнөөс $8,000
- Амтат машин: $2,000 Өмнөөс $7,000
Some manufacturers offer a combined system for both functions, which may be more cost-effective.
Potato Chips Packaging Machine
No potato chip production line is complete without an automatic packaging machine. These machines fill, жигнэх, and seal chips into retail-ready bags, ensuring a clean and professional look.
Packaging Styles Supported:
- Pillow bags
- Gusseted bags
- Stand-up pouches with zippers
Нийт үгс:
- Multi-head weigher
- Nitrogen filling for freshness
- Plc хяналтын систем
- Error detection systems
Тооцоолсон үнэ: $10,000 Өмнөөс $35,000
Complete Fully Automatic Potato Chips Production Line Price
Now that we’ve broken down the cost of individual components, let’s look at the total investment for a fully automatic potato chip making machine line.
| Борл дуусах | Үнийн хүрээ (Гурш) |
|---|---|
| 100 кг/цаг | $30,000 Өмнөөс $60,000 |
| 300 кг/цаг | $60,000 Өмнөөс $120,000 |
| 500 кг/цаг | $90,000 Өмнөөс $160,000 |
| 1000+ кг/цаг | $150,000 Өмнөөс $300,000+ |
Анхаарна уу: Prices vary based on material quality, гарал үүслийн улс (Хятад, Лиа, Европ, АНУ), эрчим хүчний эх үүсвэр, Автоматжуулалтын түвшин, and added features.
Factors Affecting Potato Chips Machine Price
Several factors influence the final cost of a potato chips machine:
- Борл дуусах – Higher output machines cost significantly more.
- Автоматжуулалтын түвшин – Fully automated systems reduce labor costs but require a higher upfront investment.
- Материалын чанартай – Stainless steel 304/316 is preferred for hygiene but more expensive.
- Fuel Type – Gas and diesel fryers are cheaper long-term than electric versions.
- Технологи & Brand – Renowned manufacturers with global certifications (Члэл авчээ, Исаа) will charge more.
Crisps Processing Equipment: Local vs. Imported Machines
If you’re deciding between local and imported chips processing machines, here are a few points to consider:
| Local Machines | Imported Machines |
|---|---|
| Lower upfront cost | Нарийвчилсан технологи |
| Easier maintenance | Better build quality |
| Limited warranty | CE/ISO certified |
| Slower delivery | Technical training included |
Brands from China, like GELGOOG and Longer Machinery, often offer the best cost-to-performance ratio in this segment.
Potato Chips Making Machine Production Line
А fully automatic potato chips production line is a continuous processing system. It consists of several integrated machines that operate in harmony to convert raw potatoes into packaged potato chips.
Here’s a technical breakdown of the production line:
✅ Technical Composition of the Potato Chips Production Line
| Процесс шат | Файлын нэр | Үүрэг |
|---|---|---|
| 1. Угаах & Гэж их хүндэг | Төмс угаах, хальслах машин | Cleans and peels potatoes simultaneously |
| 2. Cutting/Slicing | Automatic Potato Slicer | Slices potatoes into uniform thickness |
| 3. Rinsing | Potato Slices Washing Machine | Removes starch from slices |
| 4. De-Watering | Centrifugal Dewatering Machine | Шарсан махны өмнө гадаргын усыг арилгана |
| 5. Хуавсан хавчуур | Continuous Fryer Machine | Fries slices at a stable temperature |
| 6. De-Oiling | Тослох машин (centrifugal type) | Removes excess oil after frying |
| 7. Халуун ногоо | Болооны хүрд | Mixes seasoning with hot chips uniformly |
| 8. Тайвшуу | Хөргөх конвейерор | Prepares chips for packing |
| 9. Сав баглаа боодол | Automatic Chips Packing Machine | Жинтэй, бууруулах, seals chip packets |
✅ Technical Specifications (for a 300 kg/h Line)
| Зөнийн тавь чанар | Лал дохолт |
|---|---|
| Борл дуусах | 300 кг/цаг |
| Цалин зүй | 120–150 kW total |
| Хүчдэл | 380В / 50Нз (тохируулах боломжтой) |
| Frying Temperature Range | 150°C – 200°C |
| Frying Time | Adjustable (30–60 seconds) |
| Машины зүс хамгаалах | Тэдний 304 Хүнсний зэрэглэлийн зэвэрдэггүй ган |
| Operation Mode | Fully automatic with PLC control system |
| Floor Area Required | Approx. 300–400 m² |
| Labor Required | 2–3 workers (for monitoring and packing) |
| Oil Recycling System | Мон (integrated filtration and reuse system) |
| Nitrogen Flushing in Packaging | Сайн дурын |
ROI of Investing in a Fully Automatic Potato Chips Plant
Despite the high initial cost, А-д хөрөнгө оруулах fully automatic potato chips making machine can yield high ROI due to:
- Reduced labor costs
- Faster production cycles
- Consistent product quality
- Low rejection rates
- Higher customer satisfaction
Example Calculation:
- Daily Output: 1000кг
- Selling Price: $2.50/кг
- Revenue/day: $2,500
- Operating Costs/day: $1,200
- Net Profit/day: $1,300
- Payback Period (on $150k investment): 115–120 working days
Tips for Buying the Right Potato Chips Machine
- Request a Demo – See the machine in action via video or factory visit.
- Ask for References – Good manufacturers will share client testimonials.
- Check Certifications – CE, Исаа, and food safety standards are crucial.
- Review After-Sales Support – Choose a supplier with global service capability.
- Compare Quotations – Request detailed quotations with specifications.
Шилдэг бодоно
Зөвийг нь сонгох fully automatic potato chips making machine is a strategic decision that affects every part of your production process. While the investment may seem substantial, the long-term gains in efficiency, чанар, and profitability are significant.
Whether you’re just entering the snack industry or upgrading your existing setup, take the time to research, compare, and invest wisely. With the right equipment and strategy, your potato chips can go from kitchen-scale to supermarket shelves across the globe.