Setting up an Зайрмагны боргоцой машин—whether it is a вафли конус үйлдвэрлэгч, sugar cone machine, cone конус жигд машин, or a fully Автомат зайрмаг конус үйлдвэрлэлийн шугам—is one of the most important steps before starting cone manufacturing. A properly installed machine ensures stable baking temperature, uniform cone color, том үр ашигтай, and long service life.

Many buyers purchase the equipment but do not know the correct installation procedure. This often leads to uneven baking, machine errors, or inconsistent cone quality. This guide will walk you through every step of installation, from workshop preparation to calibration and test production.

1. Why Proper Installation Is Crucial

Өндөр чанартай Зайрмагны боргоцой машин can operate 24 hours continuously, but only when it is installed correctly.

Proper setup ensures:

• Stable heat distribution
• Optimal cone texture and crispiness
• Lower gas or electricity consumption
• Smoother production flow
• Засвар үйлчилгээний зардал буурсан
• Less downtime
• Consistent product quality

Incorrect installation may lead to:

• Burnt or undercooked cones
• Uneven cone color
• Batter leakage
• Excessive fuel use
• Broken or cracked cones
• Production interruptions

Тиймээс, understanding the correct setup process is essential for any manufacturer starting a cone production business.

2. Preparing the Workshop Before Installation

Before placing the industrial cone maker, prepare the workshop according to machine requirements.

2.1 Space Requirements

Стандарт rotary ice cream cone oven эсвэл cone конус жигд машин needs:

• Clear space around the machine: 1–1.5 meters for maintenance
• A flat, level ground
• Smooth workflow space for operators
• Room for batter mixer, дамжуулагч, and packing station

For fully automatic production:

• Additional space for cooling conveyor
• Cone counting system
• Packaging section

2.2 Environmental Requirements

Ice cream cone production requires a controlled environment:

• Хэм: 10–35°C
• Чийгшил: <75%
• Dust-free and dry
• Good air circulation
• No direct sunlight on the baking section

High humidity may soften the cones or cause storage issues.

2.3 Energy Supply Preparation

Depending on the machine type:

Gas Heating Ice Cream Cone Machines

• LPG or natural gas line
• Gas pressure regulator
• Explosion-proof gas valve
• Steel or certified rubber pipes
• Proper ventilation

Electric Heating Ice Cream Cone Machines

• 380V three-phase
• Stable voltage (±5%)
• Proper grounding
• Voltage stabilizer (recommended for Africa, Латин Америк, South Asia)

3. Checking the Ice Cream Cone Machine Before Installation

When you receive the equipment, inspect the following components:

• Baking molds / Нийт
• Gas burners or heating tubes
• Electrical cabinet
• Transmission chain
• Cone rolling molds
• Batter pump
• HMI/PLC control panel
• Хөргөх конвейерор
• Нөөц ор (springs, бүсхан, мэдрэглэгч, fuses)

Check for transportation damage or loose fasteners.

4. Алхам алхам: How to Set Up an Ice Cream Cone Machine

Below is the complete setup process for both semi-automatic cone makers ба automatic industrial cone production lines.

Шат 1: Position the Machine Correctly

Place the waffle cone maker machine эсвэл rotary wafer cone baking oven on a flat surface.

Requirements:

• Keep 1 meter space around
• Use a level ruler to ensure stability
• Avoid humid or uneven floors
• Leave space for batter feeding and cooling system

Correct placement prevents vibration and ensures even baking.

Шат 2: Connect the Gas System (If Applicable)

Gas-fired Sugar Cone Machines require stable pressure.

2.1 Pipeline Connection

Хэрэглэх:

• Independent gas pipeline
• High-pressure regulator
• Steel pipes
• Teflon sealing tape

2.2 Gas Pressure Requirements

• Lepg: 30–50 mbar
• Natural gas: 15–25 mbar

2.3 Safety Inspection

• Apply soap water to joints to check leakage
• Ensure exhaust fan is working
• Install emergency gas shutoff

Never start burners until leak testing is completed.

Шат 3: Connect the Electrical System

Even for gas heating machines, the controls require electricity.

Check the following:

• Grounding wire
• Main power switch
• Control cabinet wiring
• Relay connections
• Emergency stop function
• PLC/HMI boots successfully

Electrical Requirements

• Three-phase 380V
• Stabilized voltage
• Secure grounding (<4Ω)

Шат 4: Install the Batter Mixing & Feeding System

Your ice cream cone processing machinery needs a consistent batter feeding system.

4.1 Batter Mixing Machine

Prepare batter with:

• Гурил
• Элсэн чихэр
• Ус
• Газрын тос
• Халуун ногоо

Mix for 10–20 minutes for consistency.

4.2 Connect Batter Pump

• Use food-grade hoses
• Check for leaks
• Ensure smooth suction and output

4.3 Adjust Filling Amount (Dosing)

Dosing determines cone thickness:

• Small cones: 8–15g
• Medium cones: 12–25g
• Large cones: 20–40g

Adjust through PLC or mechanical valve depending on model.

Шат 5: Dry Run (No Batter)

Before adding batter, run the industrial cone maker empty.

Check:

• Transmission chain motion
• Plate rotation
• Gas flame condition
• Electric heating response
• Motor noise
• Temperature increase

Preheating usually takes 8–12 minutes.

Шат 6: Add Batter and Start Test Production

Once preheated, begin the first test batch.

1. Start the dosing system
2. Let batter enter molds
3. Observe baking quality
4. Check cone color uniformity
5. Adjust thickness if needed

6.1 Температур хянах

Typical settings:

6.2 Жигд цаг

Загвараас хамаарна:

• 45–90 seconds per cycle

Шат 7: Adjust the Cone Rolling System

The cone must be perfectly shaped.

Check:

• Tip closure
• Wall thickness
• Shape accuracy
• No cracks

Adjust:

• Rolling pressure
• Mold alignment
• Cone mandrel temperature

Шат 8: Cooling and Moisture Stabilization

Fresh cones are still soft.

Cooling is done via:

• Air cooling tunnel
• Conveyor belt
• Cooling tray

Cooling time: 2–6 minutes.

Proper cooling prevents deformation.

Шат 9: Final Quality Testing

Inspect:

• Cone color
• Crispiness
• Shape and angle
• Уртын хэмжээ
• Smoothness
• No bubbles or holes

Only after stable quality appears should the production start officially.

5. Common Issues and Solutions During Setup

Асуудал 1: Uneven cone color

• Uneven gas flame → clean burners
• Wrong temp → adjust heating
• Uneven dosing → calibrate pump

Асуудал 2: Batter leakage

• Plates not closed tightly → adjust hinge
• Too much batter → reduce dosage

Асуудал 3: Cones breaking easily

• Pressure too high → adjust forming mold
• Too little moisture → adjust recipe

Асуудал 4: Cones sticking to plates

• Dirty molds → clean & Газрын тос
• Overheated plates → stabilize temperature

6. Safety Requirements

Gas Heating Safety

• Check leakage daily
• Install gas cutoff valve
• Maintain ventilation
• Keep fire extinguisher nearby

Electrical Safety

• No water near control cabinet
• Avoid overloading
• Tighten connections regularly

Operator Safety

• Use heat-resistant gloves
• Do not bypass safety sensors
• Keep clothing away from moving parts

7. Training Requirements for Operators

Every operator should learn:

• Batter mixing ratios
• Temperature and time control
• Proper dough feeding
• Mold adjustment
• Troubleshooting
• Daily cleaning procedures

Good training greatly reduces waste and improves efficiency.

8. Daily Operation Checklist

Before starting the machine:

1. Preheat for 10 минут
2. Check gas or electricity
3. Confirm dosing volume
4. Clean molds
5. Ensure chain lubrication
6. Test cone quality every hour

9. Maintenance Guide

Өдөр бүр

• Clean plates
• Remove residue
• Wipe cone molds

Хэвлэл

• Тослох материалыг тослох
• Check chain tension
• Inspect burners

Сар бүр

• Full machine inspection
• Safety test
• Check PLC and sensors

Зохих засвар үйлчилгээтэй, таны Зайрмагны боргоцой машин will last 8–12 years болон түүнээс дээш.

Set up Ice Cream Cone Machine

Setting up an Зайрмагны боргоцой машин, whether it’s a вафли конус үйлдвэрлэгч, sugar cone production machine, industrial wafer cone baking equipment, эсвэл automatic cone making line, is the key to ensuring stable production and high-quality cones.

By preparing the workshop correctly, connecting gas and electricity safely, calibrating dosing, adjusting molds, testing baking results, and training operators, your factory will achieve:

• Consistent cone color
• Том үр ашигтай
• Stable 24-hour operation
• Lower operating cost
• Faster ROI