The global demand for chicken nuggets has skyrocketed in recent years, driven by fast food giants, frozen food brands, and consumer love for ready-to-eat snacks. Behind every golden, crispy nugget lies a highly engineered system — the chicken nugget making machine. These industrial machines are designed to automate nugget production with precision, хурд, эрүүл ахуй.
Энэ цогц гарын авлагад, we focus on the Техникийн параметрүүд of various nugget making machines. We’ll also cover the role these machines play in the broader chicken nugget processing line, ensuring you understand every specification needed to run a modern nugget manufacturing setup.
Automatic Chicken Nugget Forming Machine Specifications
The automatic chicken nugget forming machine is at the heart of any nugget production line. It shapes ground meat into consistent nugget sizes using molds and pneumatic or hydraulic systems.
Key Technical Parameters
| Зөнийн тавь чанар | Specification Range |
|---|---|
| Хүчин чадал | 2000 Өмнөөс 8000 pieces/hour (загвараар өөр өөр байдаг) |
| Цөсний нөөц | 380V / 50 цаг (customizable 220V/60Hz) |
| Motor Power | 2.2 Өмнөөс 5.5 кВт |
| Агаарын даралт | 6 Өмнөөс 8 bar |
| Air Consumption | 300 Өмнөөс 500 L/min |
| Hopper Volume | 30 Өмнөөс 100 Liters |
| Product Thickness Range | 6 Өмнөөс 18 мм (adjustable) |
| Product Weight Range | 10 Өмнөөс 100 grams |
| Mold Plate Size | 400mm x 240mm (тохируулах боломжтой) |
| Output Conveyor Width | 400мм |
| Цалиншил | Approx. 1600 x 700 x 1400 мм |
| Machine Weight | 400 Өмнөөс 800 кг |
| Материал | 304 Гааролтийн ган төмөр |
| Удирдлагын систем | PLC with Touch Screen (Siemens/Omron) |
Description of Main Components
- ТАЙСЫН ХОЛБОГДууль: Loads ground chicken meat, mixed with additives.
- Forming Mold Plate: Interchangeable to create different nugget shapes.
- Hydraulic System: Controls pressure and speed for accurate forming.
- Conveyor Belt: Moves formed nuggets to the next stage.
This forming machine can produce round, oval, тэгш өнцөгт тэгш өнцөгт, or cartoon-shaped nuggets and works with a wide range of raw materials, including chicken, загас барих, beef, and plant-based blends.
Chicken Nugget Production Line Equipment: Full Process Overview
To mass-produce nuggets efficiently, manufacturers install a chicken nugget processing line — a combination of several machines working in sequence. This line goes beyond forming and includes coating, шарсан, хөлдүү, ба сав баглаа боодол.
Chicken Nugget Production Line Flowchart
Raw Meat → Grinding → Mixing → Forming → Battering → Breading → Frying → Freezing → Packaging
Let’s examine each stage and the related equipment with technical data:
1. Meat Grinder and Mixer
| Зөнийн тавь чанар | Лал дохолт |
|---|---|
| Grinding Capacity | 300 Өмнөөс 2000 кг/цаг |
| Mixing Volume | 100 Өмнөөс 500 Дээд |
| Хүч | 3 Өмнөөс 10 кВт |
| Материал | SUS304 stainless steel |
| Ан тэмдэгт | Vacuum mixing, twin-shaft, digital display |
2. Nugget Forming Machine
As discussed above, this is the core machine forming nuggets into desired shapes and weights.
3. Battering Machine (Meat Coating Machine)
| Зөнийн тавь чанар | Лал дохолт |
|---|---|
| Belt Speed | 3 Өмнөөс 15 m/min (adjustable) |
| Tank Capacity | 60 Өмнөөс 100 Дээд |
| Хүч | 1.5 Өмнөөс 2.5 кВт |
| Belt Width | 400 Өмнөөс 600 мм |
| Материал | 304 Гааролтийн ган төмөр |
Үүрэг: Coats nugget surface with liquid batter, preparing it for breading.
4. Breading Machine (Breadcrumb Coater)
| Зөнийн тавь чанар | Лал дохолт |
|---|---|
| Belt Width | 400 мм |
| Хүч | 1.5 Өмнөөс 3.5 кВт |
| Гарц | Шалтгаална, хамаарна 1000 кг/цаг |
| Breadcrumb Types | Coarse, fine, tempura |
Үүрэг: Adds texture and crispiness using dry bread crumbs.
5. Chicken Nugget Frying Machine (Pre-Fryer)
| Зөнийн тавь чанар | Лал дохолт |
|---|---|
| Темперин тасал | 100 – 200°C |
| Belt Width | 400 Өмнөөс 1000 мм |
| Oil Tank Volume | 300 Өмнөөс 800 Дээд |
| Хоол арга цэг | Electric / Gas / Thermal Oil |
| Эрчим хүч ердийн клуб | 20 Өмнөөс 60 кВт |
| Conveyor Speed | Variable-frequency control |
Үүрэг: Sets coating and partially or fully cooks nuggets before freezing.
6. Spiral Freezer or Tunnel Freezer
| Зөнийн тавь чанар | Лал дохолт |
|---|---|
| Freezing Capacity | 500 Өмнөөс 3000 кг/цаг |
| Temperature | -18°C to -40°C |
| Conveyor Type | Spiral mesh belt |
| Cooling Medium | Freon / Ammonia |
| Тусгаарлагч | 150 mm PU Panels |
Үүрэг: Rapidly freezes nuggets to preserve taste, өнгө, ба бүтэцтэй.
7. Хийнэлагын машин
| Зөнийн тавь чанар | Лал дохолт |
|---|---|
| Packaging Speed | 20 Өмнөөс 60 bags/min |
| Bag Size | Тохируулах боломжтой |
| Filling System | Volumetric / Жинлэх |
| Удирдлагын систем | Импорт + HMI Touchscreen |
Үүрэг: Weighs, бууруулах, seals, and labels nugget packages ready for sale.
Industrial Chicken Nugget Forming Machine: Types and Options
Industrial chicken nugget machines come in several variants, each with unique benefits.
Pneumatic vs Hydraulic Nugget Machines
| Өвөрмөц | Pneumatic Machine | Hydraulic Machine |
|---|---|---|
| Хяналт | Air pressure | Oil pressure |
| Хурд | Faster cycle time | Slower but stronger |
| Дэмжлэгэ | Олиггүй | Higher |
| Нягт нямбай | Medium | Өндөр |
| Best For | Small/medium factories | Heavy-duty production |
Meatball and Nugget Maker Combo Machines
Some models offer dual functionality, forming both meatballs and nuggets with interchangeable molds. These machines:
- Use round molds for meatballs.
- Use shaped molds for nuggets.
- Feature separate product counters.
- Have programmable parameters for shape-specific forming.
Chicken Nugget Production Equipment: Design and Construction Details
Food-Grade Build Quality
Most commercial nugget machines are made from SUS304 stainless steel, which offers:
- Зэврэлтний эсэргүүцэл
- Easy cleaning
- Compliance with CE, HACC, FDA standards
Хэлбэртэй загвар
High-end machines feature modular components, allowing for:
- Засвар үйлчилгээ
- Quick replacement of wear parts
- Future line expansion
PLC-Based Automation
Modern nugget makers use PLC control panels with touchscreen displays, enabling:
- Real-time parameter monitoring
- Recipe saving
- Fault diagnostics
- Operator safety interlocks
Frozen Chicken Nugget Manufacturing Machine: Cold Chain Compatibility
When producing frozen chicken nuggets, temperature control becomes crucial. Nugget forming machines must:
- Maintain low surface temperatures.
- Integrate seamlessly with cold conveyors.
- Ensure food safety during extended production cycles.
Special Features for frozen nugget applications include:
- Pre-chilling hopper jackets
- Anti-stick mold plates
- Insulated conveyors
These modifications reduce bacterial growth and maintain consistent nugget quality from start to finish.
Commercial Chicken Nugget Machine Price and ROI
Pricing varies based on brand, хүчин чадал, болон тохируулга хийх.
| Machine Category | Тооцоолсон үнийн муж (Гурш) |
|---|---|
| Tabletop Nugget Former | $3,000 Өмнөөс $6,000 |
| Semi-Automatic Nugget Former | $10,000 Өмнөөс $20,000 |
| Automatic Industrial Machine | $25,000 Өмнөөс $70,000 |
| Full Processing Line | $100,000 Өмнөөс $500,000+ |
Хөрөнгө оруулалтын өгөөж (Мөр)
- Payback period: Ихэвчлэн 6 руу 18 months based on production volume.
- Profit margin: Higher due to reduced labor and wastage.
- Operational cost: Lower with energy-efficient and automated systems.
Chicken Finger and Nugget Line Specifications
For producers making both chicken nuggets and chicken fingers, dual-purpose machines are available.
| Өвөрмөц | Лал дохолт |
|---|---|
| Mold Switching Time | Under 10 минут |
| Удирдлагын систем | Multi-recipe programmable logic |
| Product Width Range | 30mm to 120mm |
| Texture Adjustments | Adjustable pressure and shaping |
These machines offer flexibility for factories looking to diversify product offerings without additional equipment.
Choosing the Right Chicken Nugget Equipment Supplier – DT хүнсний машин
When sourcing machines, дараахыг авч үзье:
Top Global Brands
- DT хүнсний машин
- Жин Гэ
- JBT FoodTech
- Hento Machinery
Evaluation Checklist
- Technical documentation
- Installation and training support
- Сэлбэг эд ангиудын хүртээмж
- Online or onsite demo
- Гэрчилгээний (Члэл авчээ, Хуруу, Исаа)
Байгуулах: The Future of Chicken Nugget Production
The chicken nugget making machine is no longer just a single device — it is part of an integrated, automated solution that allows food manufacturers to meet growing global demand with efficiency and precision.
By understanding the Техникийн параметрүүд — from forming capacity to belt widths and freezing temperature — you can make informed decisions for your factory setup. Whether you’re building a full chicken nugget production line or starting small with a tabletop former, there is a solution that fits your scale, budget, and goals.