Introduction to Automatic Biscuit Production Line
Аньсан Automatic Biscuit Production Line is a fully integrated system designed for large-scale and continuous biscuit manufacturing. It streamlines the entire biscuit-making process—from dough mixing and rolling to moulding, жигнэх, тайвшуу, ба сав баглаа боодол. As global food manufacturers focus on efficiency, эрүүл ахуй, ба тууштай бүтээгдэхүүний чанар, эрэлт хэрэгцээ fully automatic biscuit making lines ба industrial biscuit production equipment continues to rise.
Compared with traditional semi-automatic or manual methods, a modern commercial biscuit production line ensures higher productivity, stable quality control, хөдөлмөрийн зардлыг бууруулсан, and improved food safety standards. Whether producing hard biscuits, зөөлөн жигнэмэг, шилжт, butter biscuits, Marie biscuits or cream crackers, an automated line can adapt to various recipes, Хєлд нь, and production requirements.
How an Automatic Biscuit Production Line Works
Олон бус Automatic Biscuit Production Line integrates multiple machines into a continuous, synchronized system. Below is the complete workflow:
1. Dough Preparation System
This includes the зуурсан гурилан холигч, vertical or horizontal dough kneader, ба fermentation tank (сайн дурын).
- Ensures uniform hydration of ingredients
- Supports different biscuit formulas
- Provides continuous feeding to maintain uninterrupted production
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2. Зуурагдсан гурил & Sheeting Section
The prepared dough is transported to the dough sheeter where rollers press the dough into a consistent sheet.
- Multi-roller design ensures smooth surface
- Adjustable thickness for different biscuit types
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3. Жигнэмэг үүсгэх машин (Moulding Unit)
The dough sheet enters the rotary moulder эсвэл cutting machine, depending on biscuit type:
- Rotary moulder → Soft, sticky, or grain biscuits
- Rotary cutter → Hard biscuits with precise shapes
Available shapes include round, дөрвөлжин, animal shapes, flower patterns, and customized molds.
Long-tail keywords: automatic biscuit moulding machine, rotary biscuit cutter, cookie forming machine
4. Baking Line (Tunnel Oven)
The shaped dough pieces move into a байгалийн хий, Дизель, electric or hybrid tunnel oven.
- Long tunnel structure ensures continuous baking
- Adjustable temperature zones
- High-efficiency heat circulation
This is considered the core of an automatic biscuit baking line because it determines texture, crispiness, ба өнгө.
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5. Oil Spraying & Хөргөх конвейерор
Жигнэсний дараа:
- A fine mist of edible oil can be applied for shine and flavor
- Stainless-steel cooling conveyors allow biscuits to cool naturally
- Ensures moisture stability before packaging
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6. Хийнэлагын машин
The final section integrates automatic biscuit packing machines, оролцуулах:
- Pillow packing machine
- On-edge biscuit packaging system
- Family pack bundling machine
Automated packing prevents contamination and improves logistics efficiency.
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Advantages of the Automatic Biscuit Production Line
Сонгох a Fully Automatic Biscuit Production Line offers major benefits for commercial manufacturers:
1. Үйлдвэрлэлийн хүчин чадал
The line can produce hundreds of kilograms of biscuits per hour and run continuously for long shifts.
2. ТУВИЙН
Automated control ensures uniform baking temperature, moisture level, өнгө, and size.
3. Lower Labor Costs
The entire system requires only a few operators to monitor and maintain.
4. Олон талт байдал
Supports different biscuit categories:
- Хатуу жигнэмэг
- Soft biscuits
- Шилжт
- Crackers
- Cream biscuits
5. Hygienic and Easy to Clean
Food-grade stainless steel ensures compliance with international hygiene standards.
6. Customizable Layout
Manufacturers can configure the line length, tunnel oven size, packaging model, and mould shape.
Types of Automatic Biscuit Production Lines
Different factories require different configurations. Нийтлэг төрөл нь багтдаг:
1. Small-Scale Automatic Biscuit Production Line
Стартапуудад, small bakeries, and local factories
- Lower capacity: 50-200 кг / цаг
- Алмагын хэлтэс, easy installation
2. Medium-Scale Biscuit Production Plant
Popular among growing manufacturers
- Хүчин чадал: 200–500 kg/hour
- Flexible biscuit shapes and formulas
3. Large-Scale Industrial Biscuit Production Line
Used by national brands and multinational food factories
- Хүчин чадал: 500-1000+ кг / цаг
- High automation and energy-efficient tunnel ovens
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Key Features and Technologies
Орчин үеийн Automatic Biscuit Processing Systems include advanced technologies such as:
1. Plc хяналтын самбар
- Touchscreen monitor
- Smart diagnostics
- Real-time temperature and conveyor speed adjustment
2. Energy-Saving Tunnel Oven
- Optimized heating
- Better insulation
- Lower fuel consumption
3. Servo Motor Control
Ensures precise moulding, sheeting, and cutting.
4. Modular Structure
Easy for transportation, суурилуулах, and future expansion.
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Applications of Automatic Biscuit Production Line
The line is widely used in:
- Хоолны үйлдвэр
- Bakery groups
- Snack manufacturing plants
- Industrial cookie factories
- Biscuit exporting companies
It can produce hundreds of biscuit variations, оролцуулах:
- Butter cookies
- Marie biscuits
- Sweet biscuits
- Digestive biscuits
- Soda crackers
- Chocolate-coated biscuits
Техникийн параметрүүд (Жишээ)
Below is a sample technical specification for a typical Automatic Biscuit Production Line:
| Загвар | Хүчин чадал (кг/цаг) | Tunnel Oven Length (м) | Хүч (кВт) | Gas Consumption (кг/цаг) | Production Area Required |
|---|---|---|---|---|---|
| DTB-200 | 200 | 28 | 150 | 12–18 | 40m × 6m |
| DTB-300 | 300 | 32 | 180 | 15–21 | 50m × 6m |
| DTB-500 | 500 | 40 | 240 | 20-3030 | 70m × 8m |
| DTB-800 | 800 | 50 | 300 | 30–45 | 90m × 10m |
Values vary based on recipe, energy type, and customization requirements.
How to Choose the Right Automatic Biscuit Production Line
When selecting biscuit manufacturing machinery, анхаарч үзэх:
1. Required Capacity
Match capacity with your expected sales volume.
2. Biscuit Variety
Choosing the correct rotary moulder or cutter affects biscuit type.
3. Эрчим хүчний эх үүсвэр
Options include electric, байгалийн хий, Дизель, or hybrid tunnel ovens.
4. Factory Size
Ensure enough space for installation and future expansion.
5. Автоматжуулалтын түвшин
From semi-automatic to fully automatic with packaging integration.
6. Reliable Manufacturer
Choose a supplier with experience, engineering support, Борлуулалтын дараа үйлчилгээ.
Why Automatic Biscuit Production Lines Are Increasingly Popular
The global biscuit market continues to grow due to:
- Rising demand for snacks
- Fast-paced lifestyles
- Supermarket and export expansion
- Technological advancements
As a result, more factories are upgrading to automatic cookie manufacturing equipment to stay competitive.
DT Food Machine – Professional Manufacturer of Automatic Biscuit Production Line
DT хүнсний машин is a leading manufacturer and global supplier specializing in Automatic Biscuit Production Lines, industrial biscuit machinery, ба commercial cookie production systems. We provide complete turnkey solutions including dough mixers, sheeters, moulders, хонгил зуух, хөргөх конвейерс, and packaging machines. With years of engineering experience, high-quality stainless-steel construction, and international service support, DT Food Machine helps customers build efficient, эрүүл мэндийн, and profitable biscuit manufacturing plants. Whether for small-scale startups or large industrial factories, we deliver customized solutions with reliable performance and competitive pricing.