How Many Ice Cream Cones Can a Machine Produce per Hour?

Introdução: Understanding Ice Cream Cone Production Capacity

When you step into an ice cream shop, you rarely think about how those perfectly crisp cones are made. But for ice cream cone manufacturers and business owners, the production capacity of an máquina de casquinha de sorvete is a crucial factor. Whether you run a small bakery or manage an industrial food production facility, understanding how many cones a machine can produce per hour helps you choose the right model, control costs, and optimize efficiency.

This article explores the production capacity of different types of ice cream cone machines, factors that affect output, and how to select a suitable model for your business. As a leading manufacturer, DT Food Machine Co., Ltda. provides a complete range of ice cream cone machines designed for different scales of production—from small shops to large industrial plants.

1. What Determines the Production Capacity of an Ice Cream Cone Machine?

The number of ice cream cones a machine can produce per hour depends on several factors:

1.1 Type of Machine

Ice cream cone machines are generally divided into:

• Semi-Automatic Ice Cream Cone Machines
• Máquinas de casquinha de sorvete totalmente automáticas
• Tunnel-Type Industrial Ice Cream Cone Production Lines

Each has a different production range and automation level.

2. Semi-Automatic Ice Cream Cone Machine: Ideal for Small Production

UM semi-automatic ice cream cone machine is the perfect entry-level equipment for small businesses or family-owned ice cream shops. It is compact, acessível, and easy to operate.

2.1 Como funciona

Operators pour batter manually into the baking plates, close the plates, bake the cones for 1–2 minutes, and then manually roll or release them. This process repeats continuously.

2.2 Capacidade de produção

Depending on the number of baking molds and operator efficiency, semi-automatic machines produce:

• 300 para 1,000 cones per hour on average.

Por exemplo, a 24-mold semi-automatic cone machine might bake around 600 cones per hour, while a 36-mold version can reach 900–1,000 cones per hour.

2.3 Vantagens

• Low investment cost
• Fácil de operar e manter
• Suitable for customized cone sizes and recipes

2.4 Limitations

• Requer trabalho manual
• Limited output per hour
• Inconsistent cone quality if the operator is inexperienced

If your daily demand is under 10,000 cones, a semi-automatic model is an economical and practical choice.

3. Fully Automatic Ice Cream Cone Machine: The Medium-Scale Solution

As production demand increases, many manufacturers upgrade to fully automatic ice cream cone machines. These machines handle batter feeding, cozimento, rolando, and counting automatically, reducing labor and improving product consistency.

3.1 Como funciona

• The machine automatically pumps batter into each mold.
• The plates close, bake, and open automatically.
• A mechanical arm rolls or shapes the cones.
• Finished cones are ejected and collected.

3.2 Capacidade de produção

Depending on the number of baking plates (moldes), heating source, and cone size:

• 1,000–8,000 cones per hour is the standard range.
• Por exemplo:
  • 36-mold machine: ~1,500 pcs/hour
  • 60-mold machine: ~3,000 pcs/hour
  • 120-mold machine: ~6,000–8,000 pcs/hour

3.3 Technical Parameters Example

3.4 Vantagens

• High efficiency and uniform quality
• Reduced labor costs
• Stable continuous operation

3.5 Aplicações

Perfeito para:

• Ice cream cone manufacturers
• Frozen dessert companies
• Mid-size food factories expanding production

4. Tunnel-Type Fully Automatic Ice Cream Cone Production Line

For large-scale industrial production, a tunnel-type ice cream cone production line is the ultimate solution. It is a continuous automatic system that includes batter mixing, cozimento, forming, resfriamento, contando, e embalagem.

4.1 Como funciona

The production process includes:

1. Alimentação automática de massa
2. Rotating tunnel oven for continuous baking
3. Automatic rolling/forming sistema
4. Transportador de resfriamento
5. Automatic stacking and packaging

4.2 Capacidade de produção

Depending on the length of the tunnel and the number of baking molds, production can reach:

• 10,000 para 25,000+ cones per hour

Por exemplo:

• Small tunnel line: 10,000–12,000 pcs/hour
• Medium tunnel line: 15,000–18,000 pcs/hour
• Large tunnel line: 20,000–25,000 pcs/hour

4.3 Technical Parameter Example

4.4 Vantagens

• Totalmente automático, high-speed continuous operation
• Qualidade consistente do produto
• Suitable for large-scale commercial production
• Can produce cones, cups, and waffle bowls

4.5 Opções de personalização

• Cone shape and size customization
• Logo embossing on cones
• Adjustable baking time and temperature
• Integration with automatic packaging systems

5. Factors Affecting Cone Production per Hour

While machine capacity defines the upper limit, actual output per hour may vary depending on several real-world factors.

5.1 Cone Size and Thickness

Smaller cones (like mini sugar cones) bake faster and occupy less mold space, allowing higher output. Larger waffle cones require longer baking cycles, reducing hourly capacity.

5.2 Batter Recipe and Quality

Thicker batter increases baking time. Using well-formulated batter with consistent viscosity helps maintain maximum production speed and uniform color.

5.3 Fonte de aquecimento

Gas heating offers faster temperature response and higher efficiency compared to electric heating. Many large factories prefer aquecimento a gás for industrial production lines.

5.4 Operator Skill and Maintenance

Regular cleaning of molds, proper batter loading, and good maintenance reduce downtime. Skilled operators can optimize the production cycle to reach maximum rated capacity.

5.5 Ambient Conditions

Humidity and temperature in the production area may affect cone crispness and baking consistency. A well-ventilated environment ensures better quality and productivity.

6. How to Choose the Right Ice Cream Cone Machine for Your Business

Selecting the correct model depends on your production goals, orçamento, and product type.

6.1 Questions to Ask Before Purchasing

1. How many cones do you need daily?
2. Do you plan to expand production in the next year?
3. What cone size and shape do you produce?
4. Do you prefer gas or electric heating?
5. Do you need integration with automatic packaging?

By answering these questions, DT Food Machine engineers can recommend the most suitable model for your needs.

7. Estudo de caso: Real Production Examples

Case 1: Small Ice Cream Shop in the Philippines

A local ice cream brand started with a DTF-24 semi-automatic machine, producing around 500 cones per hour. After six months of growth, they upgraded to a DTF-60 automatic model, reaching 3,000 cones per hour, tripling their output and reducing labor costs by 60%.

Case 2: Large Cone Manufacturer in Egypt

This factory uses two DTT-20000 tunnel-type production lines from DT Food Machine. Combined capacity: 40,000 cones per hour. They now export cones to 8 countries in Africa and the Middle East.

Case 3: Medium-Scale Factory in Mexico

A medium-size dessert company purchased a DTF-120 fully automatic cone machine. With an hourly output of 7,000 cones, they supply cones to 20 local ice cream shops daily.

8. How to Increase Your Machine’s Productivity

8.1 Optimize Batter Preparation

Use a continuous batter mixer to maintain consistent viscosity and prevent lumps.

8.2 Maintain Proper Temperature

Keep baking molds at an even temperature; avoid overheating to prevent burnt cones.

8.3 Schedule Regular Maintenance

Lubrifique as partes móveis, clean molds, and inspect gas lines regularly to reduce downtime.

8.4 Use Skilled Operators

Even with automatic systems, trained staff can monitor output and troubleshoot quickly, ensuring stable operation.

8.5 Choose the Right Packaging Integration

Pairing your cone machine with an automatic packaging system can save time and preserve cone freshness.

9. Why Choose DT Food Machine as Your Supplier

9.1 Fabricante profissional

DT Food Machine Co., Ltda. has over 15 years of experience designing and manufacturing máquinas de casquinha de sorvete. Nossas máquinas são exportadas para mais de 50 países, serving both small and large food enterprises.

9.2 Serviço de personalização

We provide customized solutions for cone shape, mold pattern, tamanho, and production capacity to match your specific market needs.

9.3 Reliable Quality and After-Sales Service

All our machines undergo strict quality inspection and come with one-year warranty and lifetime technical support.

9.4 Competitive Price

We offer factory-direct prices, helping customers reduce investment costs and maximize ROI.

10. Pensamento final: How Many Ice Cream Cones Can a Machine Produce per Hour?

To sum up, o production capacity of an ice cream cone machine ranges from 300 to over 25,000 cones per hour, depending on the model and automation level:

• Semi-automático: 300–1,000 pcs/hour
• Totalmente automático: 1,000–8,000 pcs/hour
• Tunnel-Type Industrial Line: 10,000–25,000+ pcs/hour

Whether you’re starting a small ice cream business or running an industrial factory, there’s a suitable machine to match your goals. Investing in a high-quality machine from DT Food Machine Co., Ltda. ensures reliable performance, qualidade consistente, and long-term profitability.

📩 Get a Free Quote Today!

If you’re considering starting or expanding your cone production, contato DT Food Machine Co., Ltda. for a professional consultation and a customized solution.