The global demand for chicken nuggets has skyrocketed in recent years, driven by fast food giants, frozen food brands, and consumer love for ready-to-eat snacks. Behind every golden, crispy nugget lies a highly engineered system — the chicken nugget making machine. These industrial machines are designed to automate nugget production with precision, velocidade, e higiene.
In this comprehensive guide, we focus on the Parâmetros técnicos of various nugget making machines. We’ll also cover the role these machines play in the broader chicken nugget processing line, ensuring you understand every specification needed to run a modern nugget manufacturing setup.
Automatic Chicken Nugget Forming Machine Specifications
O automatic chicken nugget forming machine is at the heart of any nugget production line. It shapes ground meat into consistent nugget sizes using molds and pneumatic or hydraulic systems.
Key Technical Parameters
| Parâmetro | Specification Range |
|---|---|
| Capacidade | 2000 - 8000 pieces/hour (varia por modelo) |
| Fonte de energia | 380V/50Hz (customizable 220V/60Hz) |
| Energia motora | 2.2 - 5.5 kW |
| Air Pressure | 6 - 8 bar |
| Air Consumption | 300 - 500 L/min |
| Hopper Volume | 30 - 100 Liters |
| Product Thickness Range | 6 - 18 milímetros (adjustable) |
| Product Weight Range | 10 - 100 grams |
| Mold Plate Size | 400mm x 240mm (personalizável) |
| Output Conveyor Width | 400milímetros |
| Dimensões | Aprox. 1600 x 700 x 1400 milímetros |
| Peso da máquina | 400 - 800 kg |
| Material | 304 Stainless Steel |
| Sistema de controle | PLC with Touch Screen (Siemens/Omron) |
Description of Main Components
- Alimentando a tremonha: Loads ground chicken meat, mixed with additives.
- Forming Mold Plate: Interchangeable to create different nugget shapes.
- Hydraulic System: Controls pressure and speed for accurate forming.
- Conveyor Belt: Moves formed nuggets to the next stage.
This forming machine can produce round, oval, retangular, or cartoon-shaped nuggets and works with a wide range of raw materials, including chicken, fish, beef, and plant-based blends.
Chicken Nugget Production Line Equipment: Full Process Overview
To mass-produce nuggets efficiently, manufacturers install a chicken nugget processing line — a combination of several machines working in sequence. This line goes beyond forming and includes coating, fritar, freezing, e embalagem.
Chicken Nugget Production Line Flowchart
Raw Meat → Grinding → Mixing → Forming → Battering → Breading → Frying → Freezing → Packaging
Let’s examine each stage and the related equipment with technical data:
1. Meat Grinder and Mixer
| Parâmetro | Especificação |
|---|---|
| Grinding Capacity | 300 - 2000 kg/hora |
| Mixing Volume | 100 - 500 L |
| Poder | 3 - 10 kW |
| Material | SUS304 stainless steel |
| Features | Vacuum mixing, twin-shaft, digital display |
2. Nugget Forming Machine
As discussed above, this is the core machine forming nuggets into desired shapes and weights.
3. Battering Machine (Meat Coating Machine)
| Parâmetro | Especificação |
|---|---|
| Belt Speed | 3 - 15 m/min (adjustable) |
| Tank Capacity | 60 - 100 L |
| Poder | 1.5 - 2.5 kW |
| Belt Width | 400 - 600 milímetros |
| Material | 304 Stainless Steel |
Função: Coats nugget surface with liquid batter, preparing it for breading.
4. Breading Machine (Breadcrumb Coater)
| Parâmetro | Especificação |
|---|---|
| Belt Width | 400 milímetros |
| Poder | 1.5 - 3.5 kW |
| Saída | Até 1000 kg/hora |
| Breadcrumb Types | Coarse, multar, tempura |
Função: Adds texture and crispiness using dry bread crumbs.
5. Chicken Nugget Frying Machine (Pre-Fryer)
| Parâmetro | Especificação |
|---|---|
| Temperature Range | 100 – 200°C |
| Belt Width | 400 - 1000 milímetros |
| Oil Tank Volume | 300 - 800 L |
| Método de aquecimento | Elétrico / Gas / Thermal Oil |
| Consumo de energia | 20 - 60 kW |
| Conveyor Speed | Variable-frequency control |
Função: Sets coating and partially or fully cooks nuggets before freezing.
6. Spiral Freezer or Tunnel Freezer
| Parâmetro | Especificação |
|---|---|
| Freezing Capacity | 500 - 3000 kg/hora |
| Temperature | -18°C to -40°C |
| Conveyor Type | Spiral mesh belt |
| Cooling Medium | Freon / Ammonia |
| Isolamento | 150 mm PU Panels |
Função: Rapidly freezes nuggets to preserve taste, color, and texture.
7. Máquina de embalagem
| Parâmetro | Especificação |
|---|---|
| Packaging Speed | 20 - 60 bags/min |
| Bag Size | Customizable |
| Filling System | Volumetric / Weighing |
| Sistema de controle | PLC + HMI Touchscreen |
Função: Weighs, fills, seals, and labels nugget packages ready for sale.
Industrial Chicken Nugget Forming Machine: Types and Options
Industrial chicken nugget machines come in several variants, each with unique benefits.
Pneumatic vs Hydraulic Nugget Machines
| Recurso | Pneumatic Machine | Hydraulic Machine |
|---|---|---|
| Ao controle | Air pressure | Oil pressure |
| Velocidade | Faster cycle time | Slower but stronger |
| Manutenção | Baixo | Higher |
| Precision | Médio | Alto |
| Melhor para | Small/medium factories | Heavy-duty production |
Meatball and Nugget Maker Combo Machines
Some models offer dual functionality, forming both meatballs and nuggets with interchangeable molds. These machines:
- Use round molds for meatballs.
- Use shaped molds for nuggets.
- Feature separate product counters.
- Have programmable parameters for shape-specific forming.
Chicken Nugget Production Equipment: Design and Construction Details
Food-Grade Build Quality
Most commercial nugget machines are made from SUS304 stainless steel, which offers:
- Resistência à corrosão
- Easy cleaning
- Compliance with CE, HACCP, FDA standards
Design modular
High-end machines feature modular components, allowing for:
- Manutenção fácil
- Quick replacement of wear parts
- Future line expansion
PLC-Based Automation
Modern nugget makers use PLC control panels with touchscreen displays, enabling:
- Real-time parameter monitoring
- Recipe saving
- Fault diagnostics
- Operator safety interlocks
Frozen Chicken Nugget Manufacturing Machine: Cold Chain Compatibility
When producing frozen chicken nuggets, temperature control becomes crucial. Nugget forming machines must:
- Maintain low surface temperatures.
- Integrate seamlessly with cold conveyors.
- Ensure food safety during extended production cycles.
Special Features for frozen nugget applications include:
- Pre-chilling hopper jackets
- Anti-stick mold plates
- Insulated conveyors
These modifications reduce bacterial growth and maintain consistent nugget quality from start to finish.
Commercial Chicken Nugget Machine Price and ROI
Pricing varies based on brand, capacidade, and customization.
| Machine Category | Estimated Price Range (USD) |
|---|---|
| Tabletop Nugget Former | $3,000 - $6,000 |
| Semi-Automatic Nugget Former | $10,000 - $20,000 |
| Automatic Industrial Machine | $25,000 - $70,000 |
| Full Processing Line | $100,000 - $500,000+ |
Retorno do investimento (ROI)
- Payback period: Tipicamente 6 para 18 months based on production volume.
- Profit margin: Higher due to reduced labor and wastage.
- Operational cost: Lower with energy-efficient and automated systems.
Chicken Finger and Nugget Line Specifications
For producers making both chicken nuggets and chicken fingers, dual-purpose machines are available.
| Recurso | Especificação |
|---|---|
| Mold Switching Time | Under 10 minutos |
| Sistema de controle | Multi-recipe programmable logic |
| Product Width Range | 30mm to 120mm |
| Texture Adjustments | Adjustable pressure and shaping |
These machines offer flexibility for factories looking to diversify product offerings without additional equipment.
Choosing the Right Chicken Nugget Equipment Supplier – Máquina de alimentos DT
When sourcing machines, Considere o seguinte:
Top Global Brands
- Máquina de alimentos DT
- GEA
- JBT FoodTech
- Hento Machinery
Evaluation Checklist
- Technical documentation
- Installation and training support
- Spare parts availability
- Online or onsite demo
- Certificações (CE, FDA, ISO)
Conclusão: The Future of Chicken Nugget Production
O chicken nugget making machine is no longer just a single device — it is part of an integrated, automated solution that allows food manufacturers to meet growing global demand with efficiency and precision.
By understanding the Parâmetros técnicos — from forming capacity to belt widths and freezing temperature — you can make informed decisions for your factory setup. Whether you’re building a full chicken nugget production line or starting small with a tabletop former, there is a solution that fits your scale, orçamento, and goals.