Bubble Washing Machine Vegetable and Fruit

1. Introdução

O bubble washing machine vegetable and fruit is an advanced piece of equipment designed for cleaning fresh produce using a combination of water immersion e air bubble agitation. This cleaning method is gentle, eficiente, and environmentally friendly, making it suitable for both delicate and firm produce.

As global consumers increasingly demand pronto para comer, pre-washed, and organic-certified produce, processors are upgrading from traditional manual washing to fully automated bubble washing systems.

Bubble Washing Machine Vegetable and Fruit

1.1 Why Bubble Washing Matters in Modern Food Processing

  1. Conformidade com a segurança alimentar
    Regulatory agencies such as the FDA, EU Commission, and CFIA require food producers to minimize microbial contamination, pesticide residues, and physical debris.
  2. Product Quality Preservation
    Bubble washing prevents bruising, discoloration, and nutrient loss, especially important for export markets.
  3. Operational Efficiency
    Handles high volumes — from 500 kg/h for small plants para 10,000+ kg/h for large industrial facilities.

2. How a Bubble Washing Machine Works

UM bubble washing machine vegetable and fruit uses air bubbles generated by a blower to gently agitate produce in water, loosening dirt and contaminants.

2.1 The Process Flow

  1. Loading
    Produce enters via a conveyor or manual hopper.
  2. Water Tank Immersion
    Fruits and vegetables are fully submerged.
  3. Bubble Injection
    Compressed air enters through perforated pipes, creating turbulence.
  4. Dirt Separation
    Heavy particles settle, light debris floats away.
  5. Final Rinse
    Clean water sprays remove any residual contaminants.
  6. Discharge
    A conveyor transfers produce to the next processing stage.

2.2 Key Science Behind Bubble Cleaning

  • Hydrodynamic Effect: Bubbles create micro-currents that penetrate leaf folds.
  • Surface Tension Reduction: Air bubbles reduce adhesion between dirt and produce skin.
  • Oxygen Enrichment: Helps maintain freshness during cleaning.

Bubble Washing Machine Fruit

3. Machine Design & Componentes

O bubble washing machine vegetable and fruit is engineered for durabilidade, higiene, and easy cleaning.

ComponenteFunção
Water TankHolds the washing solution.
Soprador de arGenerates air for bubble production.
Mesh ConveyorMoves produce through the cleaning zone.
Sediment TrapCollects heavy debris.
Overflow OutletRemoves floating impurities.
Rinse SectionProvides final clean water spray.
Painel de controleManages speed, air flow, and water circulation.

Material: SUS304 stainless steel (standard), SUS316 for highly acidic produce.

4. Technical Parameters Table

ModeloCapacidade (kg/hora)Poder (kW)Water Volume (L)Dimensões (milímetros)Peso (kg)Material
DT-5005002.24003000×1000×1300280SUS304
DT-100010003.76004000×1200×1300380SUS304
DT-200020005.59005000×1400×1350520SUS304
DT-300030007.512006000×1500×1400650SUS304
DT-500050001115008000×1600×1450950SUS304

5. Product Applications

  • Leafy Greens: Lettuce, espinafre, kale, cabbage.
  • Root Vegetables: Carrots, potatoes, radishes, beets.
  • Fruits: Strawberries, grapes, apples, citrus.
  • Ervas: Mint, basil, coriander.
  • Medicinal Plants: Ginseng, chrysanthemum.

Bubble Washing Machine

6. Benefits Over Other Washing Methods

RecursoBubble Washing MachineSpray WashingManual Washing
Damage to ProduceVery LowMédioVariable
Cleaning ThoroughnessAltoMédioBaixo
Exigência de mão -de -obraBaixoMédioAlto
Water Use EfficiencyAltoMédioBaixo

7. Guia de instalação

  1. Select Location – Level floor, near water & drainage.
  2. Install Utilities – Connect 3-phase power, water inlets, and drainage.
  3. Assembly – Attach blower, transportador, and rinse sections.
  4. Testing – Run with water only to check for leaks.

8. Operation Tips

  • Pre-rinse heavily soiled produce before loading.
  • Adjust bubble intensity for delicate items.
  • Keep water temperature low to maintain freshness.

9. Maintenance Schedule

FrequencyAction
DiárioDrain & clean tank, rinse filters.
WeeklyInspect blower and pump.
MensalRemove scaling, sanitize tank.
YearlyReplace seals, bearings.

10. Water & Energy Saving Features

  • Recirculation system reuses up to 80% of water.
  • Automatic debris removal extends water life.
  • Variable blower speed reduces power use.

Bubble Washing Machine.

11. Estudos de caso

Case 1 – Leafy Green Processor in California

  • Capacidade: 3000 kg/hora
  • Result: Reduced labor by 70%, water use by 40%.
  • ROI: Achieved in 14 meses.

Case 2 – Berry Exporter in Chile

  • Capacidade: 2000 kg/hora
  • Result: Reduced bruising damage from 6% to under 1%.

12. Tendências de mercado

  • Rising demand for organic-certified washed produce.
  • Increasing adoption in Asia-Pacific due to export markets.
  • Integration with optical sorting machines.

13. Como escolher a máquina certa

  1. Capacity Requirements
  2. Product Type
  3. Disponibilidade de espaço
  4. Budget and ROI Goals
  5. Suporte pós-venda

14. Price Ranges

  • Small (500–1000 kg/h): $2,500–$5,000
  • Médio (2000–3000 kg/h): $6,000–$10,000
  • Large (5000+ kg/hora): $12,000–$20,000+

15. Extended FAQs

Q: Can it be used for seafood?
UM: Sim, with proper corrosion protection.

Q: Can it connect to peeling machines?
UM: Sim, commonly integrated in full processing lines.

Q: Is ozone disinfection available?
UM: Sim, as an optional add-on.

16. Troubleshooting Guide

ProblemaPossible CauseSolução
Weak bubblesLow blower pressureCheck blower filter
Poor cleaningOverloaded tankReduce feed rate
Water overflowBlocked drainClean outlet

17. Conclusão

UM bubble washing machine vegetable and fruit is not just a cleaning device — it’s a productivity, qualidade, and safety investment. With the right model, you can increase throughput, melhorar a higiene, and reduce operational costs.