A Garis pengeluaran kerepek kentang automatik sepenuhnya is a complete system of interconnected machines designed to process raw potatoes into finished potato chips with minimal manual intervention.
The line integrates several stages — from washing, mengupas, and slicing to frying, perasa, and packaging — all controlled through automated systems that ensure hygiene, kecekapan, dan kualiti produk yang konsisten.
This type of production line is ideal for:
- Commercial snack manufacturers
- Food factories and distributors
- Large-scale potato processing plants
- Entrepreneurs in the snack food industry
Dengan Mesin Makanan DT’s engineering expertise, the entire process is optimized to reduce labor costs, minimize waste, and maintain a uniform flavor and texture across every batch.
Working Process of the Potato Chips Production Line
The automatic potato chips making machine line consists of several key stages. Each step plays a vital role in producing crispy, high-quality chips.
1. Mesin basuh kentang dan mengelupas
Fresh potatoes are loaded into the washing and peeling machine, which removes mud, batu, and outer skin using a combination of brushes and water spray.
- Kapasiti: 300-2000 kg/h
- Bahan: SUS304 keluli tahan karat
- Kawalan: Adjustable water flow and brush speed
2. Potato Slicing Machine
The clean potatoes are transferred into the potato slicing machine, which cuts them into thin, uniform slices.
- Slice thickness: 0.8–2.0 mm adjustable
- Cutting speed: 300-800 kg/h
- Ciri -ciri: Sharp blades, minimal breakage rate
3. Membilas dan Mesin Blanching
The sliced potatoes are rinsed to remove surface starch, then blanched at a controlled temperature to improve color, rasa, dan tekstur.
- Blanching temperature: 80-95 ° C.
- Duration: 1–3 minutes
- Fungsi: Prevents oxidation and ensures crispiness
4. Mesin penyahairan
Selepas Blanching, the slices are dewatered to remove excess moisture before frying. This step prevents oil splashes and reduces oil consumption.
- Kelajuan: 800 rpm
- Dewatering time: 30-60 saat
- Bahan: 304 Keluli tahan karat
5. Mesin penggoreng berterusan
This is the heart of the potato chips processing line. The penggoreng berterusan fries the potato slices evenly under controlled temperature.
- Frying temperature: 160-180 ° C.
- Kaedah pemanasan: Elektrik, gas, or diesel
- Oil circulation system ensures consistent frying results
6. Mesin deoiling
Sekali goreng, the chips are moved to the mesin deoiling to remove excess oil. This improves texture and shelf life.
- Speed adjustable
- Centrifugal system for efficient oil removal
7. Mesin perasa
The crispy potato chips are then mixed with flavor powders in the Drum perasa. Whether it’s barbecue, keju, or classic salted flavor, the machine ensures even coating.
- Rotary drum design
- Adjustable rotation speed
- Compatible with automatic flavor dosing systems
8. Cooling and Packaging Machine
Akhirnya, the chips are cooled and packed using a vertical packaging machine.
- Fungsi: Berat, mengisi, pengedap, and labeling
- Bahan pembungkusan: Aluminum foil or composite film
- Sealing type: Pillow bag or gusset bag
Jadual Parameter Teknikal
| Model | Kapasiti (kg/j) | kuasa (kW) | Dimensi (m) | Kaedah Pemanasan | Bahan |
|---|---|---|---|---|---|
| DT-300 | 300 | 60 | 12 × 2 × 2.5 | Elektrik | SUS304 |
| DT-500 | 500 | 90 | 15 × 2.5 × 2.8 | Gas/elektrik | SUS304 |
| DT-1000 | 1000 | 150 | 18 × 3 × 3 | Gas/Diesel | SUS304 |
| DT-1500 | 1500 | 200 | 20 × 3.5 × 3.2 | Gas | SUS304 |
| DT-2000 | 2000 | 250 | 22 × 4 × 3.5 | Gas/Diesel | SUS304 |
All models can be customized according to customer requirements (kapasiti, susun atur, sumber pemanasan, voltan, dll.).
Advantages of DT Food Machine Potato Chips Production Line
1. Full Automation and Easy Operation
The entire automatic potato chips plant is PLC-controlled, meaning you can monitor and adjust every process through a touch-screen interface.
2. Hygienic and Durable Design
All components are made of food-grade SUS304 keluli tahan karat, ensuring corrosion resistance and easy cleaning.
3. Kecekapan tenaga
Our system uses optimized heat recovery and oil filtration technology to minimize energy and oil consumption.
4. Kualiti produk yang konsisten
Uniform slicing, accurate temperature control, and even seasoning guarantee stable taste and color.
5. Customizable Solutions
We provide tailor-made designs for different capacities, workshop layouts, and local market demands.
6. Low Maintenance
High-quality motors, precision bearings, and modular components ensure long-term reliability and easy maintenance.
Applications of the Potato Chips Making Machine
The Garis pengeluaran kerepek kentang automatik sepenuhnya can be used to produce:
- Classic fried potato chips
- Crispy potato crisps
- Sweet potato chips
- Banana or cassava chips (optional modifications)
Ia digunakan secara meluas dalam:
- Snack food factories
- Frozen food processing plants
- Commercial catering supply chains
- Export-oriented food production businesses
How to Start a Potato Chips Factory
If you are planning to start a commercial potato chips factory, here are the key steps:
- Market Research – Identify demand and target audience.
- Production Capacity Planning – Choose the right model (Mis., 300 kg/h or 1000 kg/j).
- Space & Utiliti – Ensure proper electricity, gas, and water supply.
- Raw Material Sourcing – Use high-quality, fresh potatoes.
- Machine Installation – DT Food Machine provides layout design, pemasangan, and training.
- Kawalan kualiti – Follow hygiene standards and consistent production.
- Pembungkusan & Penjenamaan – Create attractive packaging for your target market.
With DT Food Machine’s one-stop service, you can start your potato chips production easily and efficiently.
Mengapa Memilih Mesin Makanan DT?
Sebagai a leading potato chips production line manufacturer, DT Food Machine offers comprehensive support and superior quality equipment.
Our Core Strengths
- Berakhir 15 tahun pengalaman pembuatan
- Professional R&D and after-sales team
- ISO and CE certified jentera
- Global installation and technical training service
- Dieksport ke lebih daripada 60 negara, including the USA, India, Mexico, and South Africa
Customer Service
Kami menyediakan:
- Reka bentuk susun atur kilang
- Machine customization
- Latihan pengendali
- Bekalan alat ganti
- Lifetime technical support
Optional Equipment for Expansion
To further enhance production, you can integrate additional equipment:
- Automatic Potato Sorting Machine
- Sistem penapisan minyak
- Nitrogen Flushing Packaging Machine
- Automatic Weighing and Mixing Unit
- Continuous Belt Conveyor System
These upgrades can help expand your factory capacity and improve efficiency.
Garis pengeluaran kerepek kentang automatik sepenuhnya
Melabur dalam a Garis pengeluaran kerepek kentang automatik sepenuhnya is the key to achieving high efficiency, kualiti yang konsisten, and sustainable profits in the snack food industry.
Pada Mesin Makanan DT, we are committed to providing world-class potato chips processing solutions tailored to your production scale and market needs. Our advanced design, Bahan tahan lama, and reliable after-sales support make us a trusted partner for global food manufacturers.
If you’re looking to start or upgrade your Barisan pengeluaran kerepek kentang, hubungi Mesin Makanan DT today — your reliable manufacturer of automatic potato chips making machines.