Introduction to Automatic Biscuit Production Line
Bir Otomatik Bisküvi Üretim Hattı is a fully integrated system designed for large-scale and continuous biscuit manufacturing. It streamlines the entire biscuit-making process—from dough mixing and rolling to moulding, pişirme, soğutma, ve ambalaj. As global food manufacturers focus on efficiency, hijyen, ve tutarlı ürün kalitesi, talebi fully automatic biscuit making lines Ve industrial biscuit production equipment continues to rise.
Compared with traditional semi-automatic or manual methods, a modern commercial biscuit production line ensures higher productivity, stable quality control, azaltılmış işçilik maliyetleri, and improved food safety standards. Whether producing hard biscuits, Yumuşak Bisküvi, kurabiye, butter biscuits, Marie biscuits or cream crackers, an automated line can adapt to various recipes, şekiller, and production requirements.
How an Automatic Biscuit Production Line Works
Tipik bir Otomatik Bisküvi Üretim Hattı integrates multiple machines into a continuous, synchronized system. Below is the complete workflow:
1. Dough Preparation System
This includes the hamur karıştırıcı, vertical or horizontal dough kneader, Ve fermentation tank (isteğe bağlı).
- Ensures uniform hydration of ingredients
- Supports different biscuit formulas
- Provides continuous feeding to maintain uninterrupted production
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2. Hamur Besleme & Sheeting Section
The prepared dough is transported to the dough sheeter where rollers press the dough into a consistent sheet.
- Multi-roller design ensures smooth surface
- Adjustable thickness for different biscuit types
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3. Bisküvi şekillendirme makinesi (Moulding Unit)
The dough sheet enters the rotary moulder veya cutting machine, depending on biscuit type:
- Rotary moulder → Soft, sticky, or grain biscuits
- Rotary cutter → Hard biscuits with precise shapes
Available shapes include round, kare, animal shapes, flower patterns, and customized molds.
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4. Baking Line (Tunnel Oven)
The shaped dough pieces move into a gaz, dizel, electric or hybrid tunnel oven.
- Long tunnel structure ensures continuous baking
- Adjustable temperature zones
- High-efficiency heat circulation
This is considered the core of an automatic biscuit baking line because it determines texture, crispiness, ve renk.
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5. Oil Spraying & Soğutma konveyörü
Pişirmeden sonra:
- A fine mist of edible oil can be applied for shine and flavor
- Stainless-steel cooling conveyors allow biscuits to cool naturally
- Ensures moisture stability before packaging
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6. Ambalaj makinesi
The final section integrates automatic biscuit packing machines, içermek:
- Pillow packing machine
- On-edge biscuit packaging system
- Family pack bundling machine
Automated packing prevents contamination and improves logistics efficiency.
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Advantages of the Automatic Biscuit Production Line
Birini seçmek Fully Automatic Biscuit Production Line offers major benefits for commercial manufacturers:
1. Yüksek üretim kapasitesi
The line can produce hundreds of kilograms of biscuits per hour and run continuously for long shifts.
2. Tutarlı Kalite
Automated control ensures uniform baking temperature, moisture level, renk, and size.
3. Lower Labor Costs
The entire system requires only a few operators to monitor and maintain.
4. Çok yönlülük
Supports different biscuit categories:
- Sert bisküvi
- Soft biscuits
- Kurabiye
- Crackers
- Cream biscuits
5. Hygienic and Easy to Clean
Food-grade stainless steel ensures compliance with international hygiene standards.
6. Customizable Layout
Manufacturers can configure the line length, tunnel oven size, packaging model, and mould shape.
Types of Automatic Biscuit Production Lines
Different factories require different configurations. Yaygın türler şunları içerir::
1. Small-Scale Automatic Biscuit Production Line
Startup'lara uygun, small bakeries, and local factories
- Lower capacity: 50–200 kg/saat
- Kompakt tasarım, easy installation
2. Medium-Scale Biscuit Production Plant
Popular among growing manufacturers
- Kapasite: 200–500 kg/saat
- Flexible biscuit shapes and formulas
3. Large-Scale Industrial Biscuit Production Line
Used by national brands and multinational food factories
- Kapasite: 500–1000+ kg/saat
- High automation and energy-efficient tunnel ovens
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Key Features and Technologies
Modern Automatic Biscuit Processing Systems include advanced technologies such as:
1. PLC kontrol paneli
- Touchscreen monitor
- Smart diagnostics
- Real-time temperature and conveyor speed adjustment
2. Energy-Saving Tunnel Oven
- Optimized heating
- Better insulation
- Lower fuel consumption
3. Servo Motor Control
Ensures precise moulding, sheeting, and cutting.
4. Modular Structure
Easy for transportation, kurulum, and future expansion.
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Applications of Automatic Biscuit Production Line
The line is widely used in:
- Gıda fabrikaları
- Bakery groups
- Snack manufacturing plants
- Industrial cookie factories
- Biscuit exporting companies
It can produce hundreds of biscuit variations, içermek:
- Butter cookies
- Marie biscuits
- Sweet biscuits
- Digestive biscuits
- Soda crackers
- Chocolate-coated biscuits
Teknik Parametreler (Örnek)
Below is a sample technical specification for a typical Otomatik Bisküvi Üretim Hattı:
| Model | Kapasite (kg/s) | Tunnel Oven Length (M) | Güç (KW) | Gaz Tüketimi (kg/s) | Production Area Required |
|---|---|---|---|---|---|
| DTB-200 | 200 | 28 | 150 | 12–18 | 40m × 6m |
| DTB-300 | 300 | 32 | 180 | 15–21 | 50m × 6m |
| DTB-500 | 500 | 40 | 240 | 20–30 | 70m × 8m |
| DTB-800 | 800 | 50 | 300 | 30–45 | 90m × 10m |
Values vary based on recipe, energy type, and customization requirements.
How to Choose the Right Automatic Biscuit Production Line
When selecting biscuit manufacturing machinery, dikkate almak:
1. Required Capacity
Match capacity with your expected sales volume.
2. Biscuit Variety
Choosing the correct rotary moulder or cutter affects biscuit type.
3. Enerji Kaynağı
Options include electric, gaz, dizel, or hybrid tunnel ovens.
4. Factory Size
Ensure enough space for installation and future expansion.
5. Otomasyon seviyesi
From semi-automatic to fully automatic with packaging integration.
6. Reliable Manufacturer
Choose a supplier with experience, engineering support, ve satış sonrası hizmet.
Why Automatic Biscuit Production Lines Are Increasingly Popular
The global biscuit market continues to grow due to:
- Rising demand for snacks
- Fast-paced lifestyles
- Supermarket and export expansion
- Technological advancements
Sonuç olarak, more factories are upgrading to automatic cookie manufacturing equipment to stay competitive.
DT Food Machine – Professional Manufacturer of Automatic Biscuit Production Line
DT Gıda Makinesi is a leading manufacturer and global supplier specializing in Automatic Biscuit Production Lines, industrial biscuit machinery, Ve commercial cookie production systems. We provide complete turnkey solutions including dough mixers, sheeters, moulders, tünel fırınları, soğutma konveyörleri, and packaging machines. With years of engineering experience, high-quality stainless-steel construction, and international service support, DT Food Machine helps customers build efficient, hijyenik, and profitable biscuit manufacturing plants. Whether for small-scale startups or large industrial factories, we deliver customized solutions with reliable performance and competitive pricing.