1. Introduction to Tomato Puree Making Machine
أ tomato puree making machine is an essential industrial device used for crushing, heating, and refining tomatoes into smooth, semi-liquid form — commonly known as tomato puree. It is widely used in food processing factories, مطابخ تجارية, and startup bottling units for sauces, ketchups, and canned products.
2. Why Invest in a Tomato Puree Making Machine?
Investing in a tomato puree machine offers several benefits for businesses:
- كفاءة عالية: Processes hundreds of kilos per hour
- Cost-Saving: Reduces dependency on manual labor
- Hygienic Output: Meets international food safety standards
- التخصيص: Adjustable thickness and temperature
- Profitability: Puree has a high market demand in both B2B and B2C sectors
3. Working Principle of a Tomato Puree Machine
The typical tomato puree making machine works through the following principles:
- Feeding: Fresh tomatoes are fed through a hopper.
- الغسيل والفرز: Tomatoes are cleaned with high-pressure water jets.
- سحق: A crusher breaks tomatoes into pulp.
- التسخين: The pulp is heated to inactivate enzymes.
- Pulping and Refining: Seeds and peels are separated using a refiner.
- تركيز (optional): Water content is evaporated to make a thicker puree.
- Sterilization and Filling: Final puree is pasteurized and packed.
4. Key Components of a Tomato Puree Production Line
| Component | وصف |
|---|---|
| Elevator | Transports tomatoes to the washer |
| Bubble Washer | Removes dirt and impurities |
| فرز النقل | Manual or sensor-based sorting |
| محطم | يكسر الطماطم إلى اللب |
| مسبق | Maintains enzyme deactivation temperature |
| Pulper and Finisher | Refines puree texture and removes solids |
| المبخر | Optional – reduces water content |
| معقم | Kills bacteria and pathogens |
| آلة ملء | Packs puree into jars, pouches, or cans |
5. Types of Tomato Puree Making Machines
أ) Small-Scale Tomato Puree Machines
Designed for startups and home-based processors (10–50 kg/hr)
ب) Medium-Scale Units
Suitable for community kitchens or small factories (100–500 kg/hr)
ج) Large-Scale Industrial Lines
Ideal for mass production (1,000 kg/hr and above)
6. جدول المواصفات الفنية
| نموذج | سعة | قوة (كيلوواط) | مادة | Output Type | أبعاد |
|---|---|---|---|---|---|
| TPPM-50 | 50 كجم/ساعة | 2.2 كيلوواط | SUS 304 الفولاذ المقاوم للصدأ | Semi-paste | 1000×600×900 mm |
| TPPM-100 | 100 كجم/ساعة | 3.5 كيلوواط | SUS 304 | Fine puree | 1200×700×1100 mm |
| TPPM-300 | 300 كجم/ساعة | 5.5 كيلوواط | SUS 304 | Concentrated | 1500×900×1300 mm |
| TPPM-1000 | 1000 كجم/ساعة | 11 كيلوواط | SUS 316 | Industrial grade puree | 2000×1200×1500 mm |
7. Tomato Puree Production Process: Step-by-Step
- Tomato selection
- Washing and disinfection
- Peeling and crushing
- التدفئة
- Pulp refining
- تركيز
- تعقيم
- التغليف
8. Tomato Varieties Suitable for Puree
- Roma Tomatoes – fleshy, fewer seeds
- San Marzano – sweet and low in moisture
- Heinz 1370 – suitable for ketchup and puree
- Plum Tomatoes – cost-effective and widely available
9. How to Choose the Right Tomato Puree Machine
Consider these criteria:
- سعة based on your daily volume
- مادة (SUS 304 vs 316) depending on acid resistance
- Automation level (manual, semi-auto, full-auto)
- Electricity and water consumption
- After-sales support
10. Common Applications of Tomato Puree
- Pizza sauce
- Pasta base
- Curry preparation
- Ketchup production
- Canned food ingredient
- Export-grade puree in pouches
11. Installation and Setup Guidelines
- Space requirement: At least 20m² for small line
- قوة: 220V/380V three-phase
- Water supply: Clean water line with filtration
- Drainage system: Proper effluent outlet
- Operator training: Basic food handling and safety
- Ventilation: Required in heating areas
12. Cost Analysis and ROI Estimation
| Item | يكلف (دولار أمريكي) |
|---|---|
| Small machine (50 kg/hr) | $2,500 - $4,000 |
| Medium machine (300 kg/hr) | $6,000 - $9,000 |
| Full line (1,000 kg/hr) | $25,000 - $40,000 |
| آلة التغليف | $3,000 - $8,000 |
| تَعَب, المرافق (monthly) | $1,000 - $3,000 |
ROI Estimation:
- Payback period: ~6–12 months
- Profit margin per kg: $0.50–$1.50
- Break-even volume: ~5–10 tons
13. Tomato Puree Machine Maintenance Tips
- Clean filters and nozzles daily
- Lubricate moving parts every 2 weeks
- Descale heating systems monthly
- Replace rubber seals annually
- Electrical inspection quarterly
14. Challenges in Tomato Puree Production
- Raw material seasonality
- High acidity → corrosion issues
- Foaming during preheating
- Contamination risk during packing
- Regulatory compliance
15. Market Trends and Business Opportunities
- Rising global demand for ready-to-cook sauces
- Growth of private-label food brands
- Export opportunities in the Middle East and Africa
- Tomato processing clusters emerging in India, Nigeria, فيلبيني
16. Tomato Puree Packaging Solutions
- Glass bottles – retail use
- Tetra packs – long shelf life
- Laminated pouches – economical
- Metal cans – bulk and export
17. Regulatory and Hygiene Compliance
- Follow HACCP guidelines
- Ensure FDA / م / ISO certified equipment
- Sanitize water source
- Maintain daily cleaning logs
- Use food-grade contact parts (SUS 304 or higher)
18. FAQs about Tomato Puree Machines
س 1: Can I use the machine for other fruits?
أ: نعم. Some machines support mango, apple, or chili.
Q2: What is the shelf life of the puree?
أ: 6–18 months based on packaging and preservatives.
س 3: Is installation included?
أ: Some suppliers provide installation and training globally.
س 4: What if I want to produce ketchup?
أ: You can add mixing and seasoning tanks to the line.
19. Top Global Suppliers of Tomato Puree Machines
- DT Food Machine Co., المحدودة. – Leading in modular puree lines
- Bertuzzi Food Processing (إيطاليا)
- Fenco (إيطاليا)
- JBT Corporation (الولايات المتحدة الأمريكية)
20. Final Thoughts and Recommendations
Starting a tomato puree business with the right machinery is a smart investment in today’s growing food economy. With proper market planning, raw material sourcing, and quality equipment, entrepreneurs can turn a tomato harvest into a profitable product.
Whether you’re setting up a small processing unit or scaling a factory-grade tomato puree line, the choice of machine will define your success. For guaranteed support and competitive prices, DT Food Machine Co., المحدودة. is a trusted partner worldwide.