Introduction to Automatic Biscuit Production Line
و Automatic Biscuit Production Line is a fully integrated system designed for large-scale and continuous biscuit manufacturing. It streamlines the entire biscuit-making process—from dough mixing and rolling to moulding, الخبز, تبريد, والتعبئة. As global food manufacturers focus on efficiency, صحة, وجودة المنتج متسقة, الطلب على fully automatic biscuit making lines و industrial biscuit production equipment continues to rise.
Compared with traditional semi-automatic or manual methods, a modern commercial biscuit production line ensures higher productivity, stable quality control, انخفاض تكاليف العمالة, and improved food safety standards. Whether producing hard biscuits, البسكويت الناعم, ملفات تعريف الارتباط, butter biscuits, Marie biscuits or cream crackers, an automated line can adapt to various recipes, الأشكال, and production requirements.
How an Automatic Biscuit Production Line Works
نموذجي Automatic Biscuit Production Line integrates multiple machines into a continuous, synchronized system. Below is the complete workflow:
1. Dough Preparation System
This includes the dough mixer, vertical or horizontal dough kneader, و خزان التخمير (خياري).
- Ensures uniform hydration of ingredients
- Supports different biscuit formulas
- Provides continuous feeding to maintain uninterrupted production
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2. تغذية العجين & Sheeting Section
The prepared dough is transported to the dough sheeter where rollers press the dough into a consistent sheet.
- Multi-roller design ensures smooth surface
- Adjustable thickness for different biscuit types
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3. آلة تشكيل البسكويت (Moulding Unit)
The dough sheet enters the rotary moulder أو cutting machine, depending on biscuit type:
- Rotary moulder → Soft, لزجة, or grain biscuits
- Rotary cutter → Hard biscuits with precise shapes
Available shapes include round, square, animal shapes, flower patterns, and customized molds.
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4. Baking Line (Tunnel Oven)
The shaped dough pieces move into a الغاز, ديزل, electric or hybrid tunnel oven.
- Long tunnel structure ensures continuous baking
- Adjustable temperature zones
- High-efficiency heat circulation
This is considered the core of an automatic biscuit baking line because it determines texture, crispiness, واللون.
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5. Oil Spraying & ناقل التبريد
بعد الخبز:
- A fine mist of edible oil can be applied for shine and flavor
- Stainless-steel cooling conveyors allow biscuits to cool naturally
- Ensures moisture stability before packaging
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6. آلة التغليف
The final section integrates automatic biscuit packing machines, مشتمل:
- Pillow packing machine
- On-edge biscuit packaging system
- Family pack bundling machine
Automated packing prevents contamination and improves logistics efficiency.
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Advantages of the Automatic Biscuit Production Line
اختيار أ Fully Automatic Biscuit Production Line offers major benefits for commercial manufacturers:
1. قدرة إنتاجية عالية
The line can produce hundreds of kilograms of biscuits per hour and run continuously for long shifts.
2. جودة متسقة
Automated control ensures uniform baking temperature, moisture level, لون, and size.
3. Lower Labor Costs
The entire system requires only a few operators to monitor and maintain.
4. التنوع
Supports different biscuit categories:
- البسكويت الصلب
- Soft biscuits
- ملفات تعريف الارتباط
- Crackers
- Cream biscuits
5. Hygienic and Easy to Clean
Food-grade stainless steel ensures compliance with international hygiene standards.
6. Customizable Layout
Manufacturers can configure the line length, tunnel oven size, packaging model, and mould shape.
Types of Automatic Biscuit Production Lines
Different factories require different configurations. تشمل الأنواع الشائعة:
1. Small-Scale Automatic Biscuit Production Line
Suitable for startups, small bakeries, and local factories
- Lower capacity: 50– 200 كجم/ساعة
- تصميم مضغوط, easy installation
2. Medium-Scale Biscuit Production Plant
Popular among growing manufacturers
- سعة: 200– 500 كجم/ساعة
- Flexible biscuit shapes and formulas
3. Large-Scale Industrial Biscuit Production Line
Used by national brands and multinational food factories
- سعة: 500-1000+ كجم/ساعة
- High automation and energy-efficient tunnel ovens
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Key Features and Technologies
حديث Automatic Biscuit Processing Systems include advanced technologies such as:
1. لوحة التحكم PLC
- Touchscreen monitor
- Smart diagnostics
- Real-time temperature and conveyor speed adjustment
2. Energy-Saving Tunnel Oven
- Optimized heating
- Better insulation
- Lower fuel consumption
3. Servo Motor Control
Ensures precise moulding, sheeting, and cutting.
4. Modular Structure
Easy for transportation, تثبيت, and future expansion.
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Applications of Automatic Biscuit Production Line
The line is widely used in:
- مصانع المواد الغذائية
- Bakery groups
- Snack manufacturing plants
- Industrial cookie factories
- Biscuit exporting companies
It can produce hundreds of biscuit variations, مشتمل:
- Butter cookies
- Marie biscuits
- Sweet biscuits
- Digestive biscuits
- Soda crackers
- Chocolate-coated biscuits
المعلمات الفنية (مثال)
Below is a sample technical specification for a typical Automatic Biscuit Production Line:
| نموذج | سعة (كجم/ساعة) | Tunnel Oven Length (م) | قوة (كيلوواط) | استهلاك الغاز (كجم/ساعة) | Production Area Required |
|---|---|---|---|---|---|
| DTB-200 | 200 | 28 | 150 | 12-18 | 40m × 6m |
| DTB-300 | 300 | 32 | 180 | 15–21 | 50m × 6m |
| DTB-500 | 500 | 40 | 240 | 20-30 | 70m × 8m |
| DTB-800 | 800 | 50 | 300 | 30-45 | 90m × 10m |
Values vary based on recipe, energy type, and customization requirements.
How to Choose the Right Automatic Biscuit Production Line
When selecting biscuit manufacturing machinery, يعتبر:
1. Required Capacity
Match capacity with your expected sales volume.
2. Biscuit Variety
Choosing the correct rotary moulder or cutter affects biscuit type.
3. Energy Source
Options include electric, الغاز, ديزل, or hybrid tunnel ovens.
4. Factory Size
Ensure enough space for installation and future expansion.
5. مستوى الأتمتة
From semi-automatic to fully automatic with packaging integration.
6. Reliable Manufacturer
Choose a supplier with experience, engineering support, وخدمة ما بعد البيع.
Why Automatic Biscuit Production Lines Are Increasingly Popular
The global biscuit market continues to grow due to:
- Rising demand for snacks
- Fast-paced lifestyles
- Supermarket and export expansion
- Technological advancements
نتيجة ل, more factories are upgrading to automatic cookie manufacturing equipment to stay competitive.
DT Food Machine – Professional Manufacturer of Automatic Biscuit Production Line
آلة الغذاء دي تي is a leading manufacturer and global supplier specializing in Automatic Biscuit Production Lines, industrial biscuit machinery, و commercial cookie production systems. We provide complete turnkey solutions including dough mixers, sheeters, moulders, أفران النفق, ناقلات التبريد, and packaging machines. With years of engineering experience, high-quality stainless-steel construction, and international service support, DT Food Machine helps customers build efficient, صحية, and profitable biscuit manufacturing plants. Whether for small-scale startups or large industrial factories, we deliver customized solutions with reliable performance and competitive pricing.